リンクトン・ステンレス圧力鍋 "不良品ゼロ "生産ラインを発表

A 高品質ステンレス製圧力鍋 is not just an efficient kitchen tool but a masterpiece of materials science, precision manufacturing, and quality control technology. From raw steel coils to finished products, its creation involves dozens of stringent processes and obsessive quality checks. This article takes you inside the smart factory of Linkton, a Chinese brand renowned for its technical excellence, to reveal the full production secrets behind its “zero-defect” stainless steel pressure cookers.

Step 1: Rigorous Material Selection: The “Genetic Testing” of Food-Grade Stainless Steel

リンクトン sources only from the world’s top five steel mills, using SGS-certified 304/316L food-grade stainless steel with strict adherence to national standards (18% chromium + 8% nickel) to eliminate heavy metal leaching risks. Each batch of steel comes with a “material ID”—a spectral analysis report and traceability code. Before entering production, raw materials undergo X-ray fluorescence testing to ensure purity.

Steel coils are precision-cut to standardized dimensions with a thickness tolerance of ±0.01mm, then polished to a mirror-like finish (surface roughness ≤ 0.4 μm). Linkton’s proprietary 316L medical-grade stainless steel, customized for coastal regions, offers triple the chlorine corrosion resistance of standard grades.

Step 2: Precision Stamping: “Artistic Shaping” Under 1,600 Tons of Pressure

Stamping molds, crafted from German-imported tungsten steel, endure over 500,000 cycles. 3D scanning optimizes curvature transitions and sealing grooves (precision ±0.05mm). On fully automated lines, 1,600-ton hydraulic presses form pot bodies in one stretch to prevent stress cracks. Real-time infrared temperature monitoring prevents overheating, while AI vision systems reject flaws like scratches or dents, keeping defect rates ≤0.03%.

Each stamped pot undergoes a “water film test“—a uniform water coating without breaks confirms no micro-cracks.

Step 3: Surface Treatment: Crafting an “Anti-Corrosion Armor”

Electropolishing dissolves surface burrs at the nanoscale, reducing roughness to Ra0.1μm while forming a corrosion-resistant oxide layer. Linkton’s wholesale pressure cookers withstand 96+ hours in salt spray tests (exceeding the 72-hour national standard).

The brand’s eco-friendly processes ensure zero wastewater discharge: polishing fluids are recycled via membrane filtration and ion exchange, while acids are reclaimed for industrial salts. For users, this ultra-smooth finish cuts cleaning time by 60%.

Step 4: Assembly & Quality Control: A 156-Point “Full-Body Checkup”

Critical components include:

• FDA-certified silicone seals (-40°C to 250°C tolerance, 5+ year lifespan);
• Quadruple pressure-release systems (80kPa pressure valves, 120kPa safety valves, vents, and filters), tested over 200,000 pressure cycles;
• Multi-layer bases (304 stainless steel + 99.5% pure aluminum) with 70% higher heat conductivity.

Quality tests span:

• Airtightness: 0.2MPa pressure held for 5 minutes (max drop ≤0.01MPa);
• Extreme pressure: 200kPa load (vs. 120kPa national standard) with no deformation or leaks;
• Handle durability: 30kg weight suspended for 1 hour (no breaks or loosening);
• Simulated cooking: 72-hour continuous stewing and 5,000 open-close cycles (zero performance decline).

Linkton’s defect rate (0.03%) and e-commerce return rate (0.7%) crush industry averages (0.5% and 3.5%, respectively).

Step 5: Packaging & Delivery: The Final “Safety Escort”

Pots are cushioned with EPE foam and honeycomb cardboard, surviving 1.2m drop tests. Each unit bears a laser-engraved ID for tracing production batches, inspectors, and materials. For every 500 units, three are randomly selected for third-party lab retesting.

Conclusion: Behind “Zero Defects” Lies the Pursuit of “Made in China” Excellence

From steel coils to finished cookers, Linkton’s 156 processes, 29 patents, and an automation rate of over 80% define “zero defects.” This production line isn’t just a showcase of technology—it’s a silent vow to consumer safety. When global users choose Linkton, they choose efficiency and trust. Welcome to お問い合わせ now to get your high-quality stainless steel pressure cooker solution!